Bending Steel With Plastic Tools
20:02
775,753
Reddit
I've been wondering if 3D printed tools could possibly bend steel. It seemed possible unlikely. I designed and printed several tools which are used on a hydraulic press to bend and form steel sheet metal. This particular tool could be made by CNC machining the tools from metal but 3D printing it is much faster and easier.
These videos usually take a ton of work and a lot of money in tools and materials. I've made a patreon if you're interested in supporting the creation of these projects: www.patreon.com/stuffmadehere
If you're interested here's some of the tools that I use in this video:
Pneumatic jack conversion for my 20 ton press: amzn.to/3ajft6j
Hypertherm powermax 45xp with machine torch: amzn.to/2zfoyAv
Small machinist square. Cheap but useful: amzn.to/2XK6I2N

Fikrlar
  • Jānis Koroševskis
    Jānis Koroševskis

    Hey, this old tony, your voice has chachged a bit...

  • hampez98
    hampez98

    CUS IM SO DRUNK ! THATS WHAY I WATCING

  • Aidan Bolte
    Aidan Bolte

    Has a literal plastic printer and still doesn't have a color printer lol.

  • mason more
    mason more

    How many people are waching this cas it is his first video

  • oldschoolman 144
    oldschoolman 144

    Quick note, the slot for the blade needs to be larger enough to see what you're working on easily. =) Oh, your hydraulic press sounds like a humpback whale when you raise it.

  • Christian Andersson
    Christian Andersson

    Have you sent your new lock to the locksmith lawyer yet? :-)

  • Sage of What if
    Sage of What if

    Do you wish that you didnt have to hear you siblings well go on ahead and click this time stamp and you wont have to hear them any more 11:03

  • Anders Moore
    Anders Moore

    I ran out of explosive baseball bat videos, so here I am.

  • DJStompZone
    DJStompZone

    The last 5 seconds of this video punched me right in the face

  • Days Games
    Days Games

    10:00 Other then the damage I did to the form, it dosent look like I damaged the form. LOL

  • Colin M
    Colin M

    Actually

  • static
    static

    Easier solution to the first draft - You have a plasma torch...we saw you use it... use it twice - Bend the form with just the two side holes, then place the part under the plasma cutter and cut the large hole. Problem solved!

  • Kieran Brown
    Kieran Brown

    Hmm, never thought of this, awesome video!

  • Alex Polakis
    Alex Polakis

    Looks like the the die didnt fit quite right when it broke. It was sliding down at an angle. Maybe shrunk or expanded when pressed the first couple times?

  • Jack Barry
    Jack Barry

    Could also armor exterior of the plastic dies with sheets screwed in to keep them from rupturing

  • 170 Makes
    170 Makes

    Hey Stuff! Why the new thumbnail?

  • Skrew driven
    Skrew driven

    i have no experience with sla printing but a fair amount in fdm. Is sla typically as strong as FDM? I remember when i first got into 3d printing a few years back i thought pfffft this plastic stuff has gotta be weak but to my surprise even the cheap PLA stuff is pretty dang strong.

  • Champdrad
    Champdrad

    18:56 sad Free Willy flash back 😳

  • Azores ToThe6
    Azores ToThe6

    how come the plasma cutter not cut the table it clearly gooes over it

  • Vladimír Vozár
    Vladimír Vozár

    18:56

  • PianoMan347
    PianoMan347

    12:48 it died.

  • chromosundrift
    chromosundrift

    Quick audio suggestion: I've noticed in many of your videos that your compressor successfully cuts in whenever you drop a part on the bench to avoid an overly loud bang, however the release time is quite long so your voice is too soft for a moment after each time you do this. If you reduce the release time by 100-200 ms it should fix this. Additionally prepend a high pass filter with a well chosen low cutoff frequency before the compressor, and you will have less power in the bang of a dropped part which will help keep that out of your final audio without removing too many low frequency harmonics from your voice or the other interesting sound you want to keep in videos like these.

  • chromosundrift
    chromosundrift

    This may be a naive question but is there any advantage to considering the temperature of the piece being pressed? Is it possible to "warm" it to improve bendability?

  • Arthur Williams
    Arthur Williams

    Word of advice. I see your hands are full of cuts. There are these chainmail gloves you can buy cheaply on amazon that commercial butchers use to protect against cuts. They work really well when handling sheet metal too. Video is top notch, keep it up!

    • Arthur Williams
      Arthur Williams

      I say cheaply, because that glove will more than pay for itself with the amount of stitches and bandages you will save.

  • Jason Bailey
    Jason Bailey

    It's so funny to me that it likely cost more money on the resin or aluminum...maybe even the sheet metal than it would have cost to buy a brand new harbor freight saw. Of course, the tool was just the muse that launched the creative process that lead to a pretty cool experiment. So, it may not have been practical in this situation, but the technics learned will likely come in handy later on.

  • John Jones
    John Jones

    Take a shot every time you hear the word "actually".

  • smart bird
    smart bird

    What about adding a Chase to the outside of the containing print? Or even drilling through and bolting through some support plates. You could also machine a metal rectangle cup your print would fit inside of. I'm injection plastic molder. I found your demonstration very educational.

  • Zack Jandali
    Zack Jandali

    “Hopefully you enjoyed this. If you didn’t, I have no idea why are you still watching this” 😂😂😂

  • Hasan khan
    Hasan khan

    What about just diecasting the 3 d printed die and then using it for forming metal

  • Finlay Beaton
    Finlay Beaton

    I recently started watching the backlog of videos here.. but it stops at this video, just 1 year ago. From the blog I can see broken links to videos that are now private. What gives? I realize the quality of the previous videos may not be up to par with what you put out today, but just like going back and watching year 1 mighty car mods videos, I would love to see where you started! I really hope you decide to go back and re-enable the videos, warts and all.

  • 263kiki
    263kiki

    I wonder how you are able to position the blank on the bottom die properly when there's no longer a protrusion to key the blank on the last iteration of gray dies. But regardless amazing as always!

  • Chaos Corner
    Chaos Corner

    I also have one of those Chicago Electric sawzalls. Throw it in the trash. Not because it's missing the guard and isn't worth fixing but just because that's where it belongs.

  • Michael Helmreich
    Michael Helmreich

    The reason I watched this is because you have pretty much done something I want to try. I learned quite a bit from your success and failure. Keep up the good work.

  • Vinny Macedo
    Vinny Macedo

    Is this actually his first video?

  • John Gottuso
    John Gottuso

    The kindly season frustratingly tour because tuna suprisingly delay but a grumpy fertilizer. graceful, defective meter

  • Alexandre St-Charles
    Alexandre St-Charles

    How about using petg and reinforce it with strands of stainless wires embedded in the print a various intervals?

  • Jeff Jefferson
    Jeff Jefferson

    For the money and time, id rather CNC some toolsteel and use that as a die and punch. Its best to get a CNC machine, or save money for one, because that is really a way to go. You dont want to fool around a mill or a lathe for a long time. You want to be a designer and make things. In the long run, you can get a lot more things done with a CNC machine. I would however make the heat treatment kiln myself though. Its way way more cheap to do that, and it is very easy to do. Maybe saying that. Its easy to build a CNC machine, but i guess its a lot more work than a heattreatment kiln. Im going to upload a heattreatment kiln soon on my grabcad page (check my youtube profile for the link). Greetings, Jeff

  • YASWANTH KADIRI
    YASWANTH KADIRI

    Make a Sisyphus table plzz

  • J C
    J C

    How long until this guy starts pumping out stamped-metal AK receivers? 😂 😂

  • White92Guy
    White92Guy

    7 mins in and honestly, if the hole is a problem when bending, cut the hole after instead of before.

  • Bernice Gardner
    Bernice Gardner

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    tvx gamer

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  • BluetoothSensei
    BluetoothSensei

    ⭐️😊👍

  • Ligimol varghese
    Ligimol varghese

    0:01 And a legend was born

  • free movies for you
    free movies for you

    Am I gonna be the one to say it ok 0:00 legend was born

  • Csongor Varga
    Csongor Varga

    I know it is a rather old video, and you might have already figured it out. I was watching a similar video the other day, where the dies were printed hollow and were later filled with 2 part epoxy. The issue there is the heat that occurs when the epoxy cures but probably possible to use a epoxy with a longer curing time, or just less hardener and leave more time to harden. That could give you more strength than the 3D printing resin.

  • Trevor Hitchen
    Trevor Hitchen

    nobody has mentioned the obvious , some form of lubrication would make a difference

  • Waybeyond
    Waybeyond

    Why not make the top form all one thicker walled piece?...

  • aenten554
    aenten554

    Did you know that FormLabs has an ad on sheet metal forming using your exact mold and part? Hope you're being compensated for it.

  • Pratyush Mandal
    Pratyush Mandal

    I actually admire you a lot, and have seen all your videos. Really nice. For me, the best UZload channel. I just wanted to ask, what is your profession?

  • Bryan S
    Bryan S

    As someone who has 10 years in a sheetmetal fab shop I'm impressed!

  • iraq resitance
    iraq resitance

    from iraq well done

  • Jim E
    Jim E

    Make those dies out of PEEK.

  • Iahd hWje
    Iahd hWje

    The fascinated halibut muhly appear because stick individually dislike after a unusual believe. smelly, statuesque input

  • Will Dirschka
    Will Dirschka

    Had a form labs ad that looked like this. Was it your work?

  • slashluck
    slashluck

    @Stuff Made Here Happy one year since your first UZload video upload. Wishing you a very happy and successful decades to come of building, designing, programming and bringing enjoyment to millions. I will be following your UZload career closely and permanently. Thanks for your hard work and excellent content. You're appreciated to infinity and beyond. Cheers

  • Surfing Pools
    Surfing Pools

    why not cut the holes after bending the metal to prevent deformation?

  • Luke
    Luke

    "Shove it down really hard.. and hopefully it will bend this thing in the right shape."

  • Mustafa Emara
    Mustafa Emara

    WOW! Your first video exactly 1 year ago.

  • Debbie Andrews
    Debbie Andrews

    The ritzy ghana secondarily rain because radiator inexplicably concentrate pace a insidious staircase. romantic, kind thomas

  • 3-D Services LLC
    3-D Services LLC

    20= years plasma cutting professionally, DON"T plasma cut galvanized, DON'T weld it, DON'T even let it in the shop.

  • Adam the Third
    Adam the Third

    If you did it in stages, rather than all at once, would that make the 3d printing dies more, or less effective?

  • Oldpqlyr
    Oldpqlyr

    Dude! - Before you lose your ring finger, take your wedding ring off. I came close once when my ring shorted an exposed car battery positive terminal connection to a bolt head on the body. KEY-RIKEY it nearly melted my finger flesh away from the bone. (pulled it fast enough to avoid permanent damage) But ! REMOVE ALL JEWELRY BEFORE "GETTING DOWN" TO SHOP BUSINESS. :o) P.S. I enjoy your vids. Your pacing, and vocal delivery (and yes, you're humor) is just the right amount of dry for me. If I were to correct anything, it would be to add another 1/2 second to a pause for a humorous text aside. With the short pauses you currently use, we (me) out here don't know where to instantly look to get the joke without having to back up and replay . That's it. That's all. Well done. Carry on.

  • eksine
    eksine

    Would have been easier to just use a chop saw and cut off a bunch of tiny bars and then just weld them together it would have taken like 2 hours to do that or less of youre fast

  • Danny Danny
    Danny Danny

    ooo Shiny Metallllll

  • 1976ClassicCelica
    1976ClassicCelica

    How to spend hundreds for a $25 saw. Die hard - lol. Great info keep it going.

  • Bob D.
    Bob D.

    To avoid the distortion did you try cutting the slot for the blade after the forming operation? It would take two different molds used in separate operations to make this with plastic molds. Also this piece was probably originally made when the sheet metal was hot allowing it to be formed easier over metal forms. Obviously your plastic mold can't withstand contact with hot metal.

  • Mat
    Mat

    waterjet cutter is doing a so much cleaner cut, no burn, and with greater accuracy, also you can cut thicker stuff, and non-conductive materials. Maybe it makes a bigger mess, but you would have to install it somewhere outside. (if the water has abrasive material, the slurry may be hazardous waste, depending on the abrasive material used.)

  • Haoyang Dong
    Haoyang Dong

    After 2 years in eng, I can finally understand most of the terms Shane is referring to

  • Hunter2323
    Hunter2323

    @ 13:22, ask yourself, how many parts you are going to make.. get your die fab'd up in carbide, and make a few hundred thousand.. also, in most industries, creating the part is called "exercising" the die.. speed is an issue, as you know when you stretch the base metal, heat is a by-product.. so, metal die is the best way to go, especially if this is a manufacturing process.. sweet work..

  • Hunter2323
    Hunter2323

    just started to watch this vid.. i am a former engineer at Panasonic America. I worked on the cowling for the Boeing 777 Rolls Royce Engines, which is aluminum based metallurgy. The molecular work is the same for ferrous metals. Get the metal in a form where the molecules become fluid, and then move them to their max position, anneal the base metal, and repeat.. if you are doing all your work at STP, and do not ever anneal, you are "wrecking" the structures that you want saved for the final product. Ie.. it takes 20 process steps to move aluminum 1/4 of an inch, 3D. But, once you get there.. best possible product, which will not shear and fissure apart with micro vibrations.. love your stuff..

  • Colin Knarich
    Colin Knarich

    you kept saying "Die" or "Dye" what does that term mean?

    • Esther Kinderman
      Esther Kinderman

      en.wikipedia.org/wiki/Die_(manufacturing)

  • The Guy
    The Guy

    Use polycarbonate for 3d prints and I feel FDM prints can be stronger

  • The Guy
    The Guy

    How do you nail the tolerances while making the dye?

  • We Here
    We Here

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  • Joe_Biden
    Joe_Biden

    What? This channel isn’t a year old?!?!?

  • We Here
    We Here

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  • Aaron Cook
    Aaron Cook

    $1000 solution to a $27.00 problem

  • Privacy Gg
    Privacy Gg

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  • Trevor Quinnell
    Trevor Quinnell

    I have a challenge for you can you make me a 390cfm carburettor that barely uses any petrol but has same power As a normal carburettor for a 245 hemi chrysler your brain is soo cool and you are so smart i would love to have this invention of you please accept my challenge

  • Plamen Matev
    Plamen Matev

    11:25 not the most plesant sound i've heard

  • Caseyzero
    Caseyzero

    That's a pretty popular saw. imgur.com/p1JY0PY Utter trash, but popular. Probably because it costs $20.

  • TheRealStanson
    TheRealStanson

    Would be more efficient to print form-molds with cheap material then pour resin into it for the forms. You'll get more control over how the resin sits, and it will be stronger. Also when your form breaks, you don't have to wait 24 hours to print another.

  • Matthew Kent
    Matthew Kent

    At 3:47 it looks like there is moisture on the dies. Is that water? What causes it?

  • Chad Clancy
    Chad Clancy

    I think the forms would hold up a lot better if you used them to achieve the detailed shape you want but strengthen them by also making a confining part either with clamping forces around the edges or a rectangular recess that they fit into that is a stronger material such as steel or aluminum.

  • James Brewer
    James Brewer

    Nice

  • Sam Harrington
    Sam Harrington

    This approach has incredible potential

  • Rishaan Ag
    Rishaan Ag

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  • Stapes
    Stapes

    A legend was born

  • Justin Lau
    Justin Lau

    Its amazing to see the progress of this channel in 11 months! The production value, the writing (!) and the projects have gotten really really good in a super short amount of time. I wonder how many subs this channel had in march 2020? 2m in Feb 2021

    • igor Z
      igor Z

      2.4m March 3, 2021

  • George
    George

    So, it looks like someone stole your handy work. Maybe you work with them but, they should at least give you credit. Dynamism channel "Sheet Metal Forming Using 3D Printed Tooling"

  • Evan Staley
    Evan Staley

    Is this really his earliest video?! He got 2 million subs in less than a year?!??!?

    • jelly 12
      jelly 12

      Why not

  • ca sne
    ca sne

    The wooden eggplant undeniably obey because scarf univariably wipe with a worthless nation. nosy, incandescent muscle

  • Jim West
    Jim West

    Free Willy (18:56) - nice video! :)

  • Frank Halasz
    Frank Halasz

    Stop bitting your nails

  • Stephanie Nichols
    Stephanie Nichols

    In 12 days it will be my birthday

  • Eric
    Eric

    Why not design it do that you put the bend in first, and then cut the main hole with the plasma cutter afterwards? It would be easier to set up a jig to do one final plasma cut where you want it.

  • *GameOver*
    *GameOver*

    You should make a quiet propeller-less drone dyson fan style @Nilesh Gandhi

  • Ethan Salvadore
    Ethan Salvadore

    I want you to make a video about that tree climbing robot that hangs Christmas lights

  • joey15151
    joey15151

    Anybody else here because you run presses professionally and wanted to see the likelihood of printing dies instead of having to buy/file a requisition? Makes you think that one day we will see an AI that can interpret product blueprints, design tooling to fabricate parts, print tooling, then begin manufacturing the product autonomously. Skynet type stuff right there...